For foam though, the thickness of the foam acts as a second face, so templates only include the larger face – up to a limit, where another piece of foam may be needed to make bigger faces. Where sections of armour or props have an edge, paper patterns need to include both faces in the unfold that make up the edge. Remember that two faces come together to form an edge. Paper is obviously extremely thin, whereas foam commonly ranges from 1mm-12mm, and even higher. The final big difference between the two is due to the difference in thickness in materials. To simplify foam unfolds, these details are often removed or segregated as it’s easier to add them in once the bulk of the foam piece is done.ģ. Stretch, pull and form it into the shape you want. When you've heated it for about 30 seconds, turn of your gun and try shaping the foam with your hands. On the other hand, typically for foam parts, these details can be done with a multitude of techniques, such as scoring and heating the foam (or using a wood burner/soldiering iron), stacking pieces, sculpting layered foam, foam clay, etc. Flip the foam over and use the gun on both sides of the area you want to shape. For a pep file to get all the intricate details for a piece, those details have to be cut, folded and glued together to make them. Attempting to fold foam (8mm) over the ladel.Ģ.
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